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As the global community accelerates toward the Net-Zero 2050 goal, industrial emissions are under unprecedented scrutiny. In India, the Carbon Credit Trading Scheme (CCTS) and stricter CPCB norms have turned carbon management from a corporate social responsibility (CSR) activity into a core economic necessity.
Raj Process Equipments & Systems Pvt. Ltd. is the leading engineering partner in this transition. We provide turnkey Carbon Capture and Utilization (CCU) solutions that do more than just “store“ carbon; we empower industries to recycle $CO_2$ into high-value products like Green Methanol, Sustainable Aviation Fuel (SAF), and Food-Grade Dry Ice. With five advanced manufacturing facilities and a legacy of process engineering, Raj Process is redefining the circular economy.
Understanding CCU – From Waste to Value What is CCU?Carbon Capture and Utilization (CCU) is the process of capturing Carbon Dioxide ($CO_2$) directly from industrial flue gases—such as those from distilleries, power plants, and refineries—and converting it into useful products.
CCU vs. CCS: The Profitable Alternative Unlike Carbon Capture and Storage (CCS), which involves pumping $CO_2$ underground at a significant cost, CCU focuses on valorization. By treating $CO_2$ as a feedstock rather than a waste product, industries can create new revenue streams that often offset the entire cost of the capture plant.
The Raj Process CCU Technology Suite
At Raj Process, we understand that no two flue gas streams are the same. We offer a diverse range of capture technologies tailored to specific industrial profiles.
1. Advanced Chemical Absorption (Solvent-Based)This is the gold standard for high-volume emissions. We utilize specialized amine-based or potassium carbonate-based solvents to selectively “scrub“ $CO_2$ from flue gases.Efficiency: Achieves 95% to 99% recovery.Application: Ideal for large-scale ethanol plants and thermal power units.
2. Membrane SeparationFor plants with space constraints or lower flue gas volumes, our membrane systems offer a compact, energy-efficient solution. This technology uses semi-permeable materials to separate $CO_2$ based on molecular size and solubility.
3. Adsorption & VPSA SystemsUsing solid adsorbents like Zeolites or Activated Carbon, our Vacuum Pressure Swing Adsorption (VPSA) systems trap $CO_2$ molecules. This is a dry process, ideal for applications where water usage must be minimized.
4. Cryogenic Purification & Lique faction Once captured, the $CO_2$ must be purified. Raj Process systems deliver 99.9% purity, meeting the stringent requirements for:ISBT (International Society of Beverage Technologists) standards for carbonated drinks. Pharmacopoeia standards for medical use.
Why Partner with Raj Process?
1. Seamless Retrofitting:
Our engineering team specializes in integrating CCU units into existing distilleries and ethanol plants without disrupting current production cycles.
2. In-House Manufacturing Excellence:
Unlike many “design-only“ firms, we fabricate our own absorbers, strippers, and liquefaction skids. This ensures superior quality control and significantly faster project delivery.
3. Heat Integration (The Zero-Energy Goal):Capture processes require heat. Raj Process designs utilize Heat Integration Schemes, using waste heat from your existing boiler or evaporator to drive the $CO_2$ stripper, drastically reducing OPEX.
4. Global Compliance:Our plants are designed to help you generate Carbon Credits (Verified Emission Reductions) that can be traded on international markets like the Gold Standard or Verra.
Typical Feedstock
Flue Gas / Fermentation Gas // Process Gas / Natural Gas // Flue Gas / Syngas
Capture Efficiency
95% - 99.5% // 85% - 90% // 88% - 93%
$CO_2$ Purity (Raw)
98% - 99% // 90% - 95% // 95% - 98%
Energy Consumption
Low (with Heat Integration) // Moderate // Very Low
Footprint
Moderate to Large // Compact / Modular // Compact
Best Application
Distilleries & Power Plants // Refineries & Biogas // Chemical Units
A silo is a specialized structure for storing bulk materials such as grain, coal, cement, carbon black, wood chips, and food products. Storage silos are essential equipment in manufacturing, agriculture, mining, and food processing industries.
Raj Process is a leading manufacturer of storage silos in India, offering durable and efficient designs tailored to meet the specific needs of diverse industries. Built with highquality materials and advanced manufacturing techniques, our silos are engineered to withstand harsh industrial environments while ensuring product safety and quality.
Storage Silo Solutions
Raj Process silos are designed to prevent contamination and maintain product integrity. With expertise in spray drying and powder handling, we also provide advanced egg powder production plants capable of drying whole egg, yolk, and albumen. To ensure optimal product quality, separate dryers are recommended for each product type.
Typical Applications
Foodstuffs and flour silos
Chemical silos
Coal silos
Cement and fly ash silos
Grain silos
Ceramic powder silos
Features
Available in bolted, smoothwall, and welded designs
Material options: epoxycoated carbon steel, stainless steel, carbon steel with stainless steel cladding, carbon steel with FRP coating
Designed for durability and safe operation under demanding conditions
Customizable to integrate seamlessly into existing process setups
Raj Process is a leading manufacturer of A.C. & D.C. drive control panels, engineered to deliver efficient control and smooth operation of industrial machinery. Designed with advanced technology, our panels ensure reliable performance, energy savings, and longterm durability across diverse applications.
D.C. Drive Panels
Raj Process D.C. drive panels are ideal for powerintensive applications such as power plants, refineries, steel mills, and sugar mills.
Power ratings: 7.5 KW to 750 KW
Energy savings: Up to 30%
Reliable control over D.C. motors for constant speed operation
Smooth and consistent performance under demanding conditions
A.C. Drive Panels
Our A.C. drive panels efficiently regulate motor speed, making them suitable for:
Pumps
Fans
Conveyors
Mixers
Mechanical equipment requiring precise speed control
Raj Process designs these panels with highperformance motor control systems, converting electrical energy into mechanical output to meet diverse industrial requirements.
Applications
Heavy machinery
Automotive industry
Electronics and telecommunications
Operations requiring high accuracy of movement
Processes demanding maximum stability in motor RPM/speed
Features
Shockproof design for safety
Sturdy construction for durability
Compact design with polished finish
Speed control or constant speed operation
Reliable performance with low maintenance
Raj Process is one of the leading instruments and control panel manufacturers in India, delivering reliable and customized solutions for industrial automation and process monitoring. Our panels are manufactured as per international standards, with ingress protection ranging from IP42 to IP67, ensuring durability and safety in demanding environments.
Instruments & Control Panel Manufacturer in India
We manufacture both flameproof and nonflameproof panels, constructed from carbon steel or stainless steel. Stainless steel panels are finished up to 420 grit, while carbon steel panels are powdercoated using a seventank process for longlasting protection.
Raj Process instruments are designed to provide accurate monitoring and control of parameters such as temperature, pressure, flow rate, and level. Our control panels are highly reliable, easy to operate, and ideal for a wide range of industrial applications.
Product Range
Temperature controllers
Sequential timers
VFD (Variable Frequency Drive) panels
By integrating advanced technology and sophisticated control systems, Raj Process enhances operational efficiency, safety, and automation across industries. Precise monitoring and adjustment of parameters ensure optimized performance and quality control.
Applications
Pharmaceutical industry
Food & beverages
Chemical industry
Cement industry
Ceramic industry
Fertilizers
Minerals
Biochemicals
Features
Simple operation
Sturdy construction
Safe and reliable
Low maintenance
Durable design
Withstands extreme weather conditions
Electrical & Automation
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