Pune
08045132187
+918484949040
Sugar and Biofuel Industry

Carbon Capture Utilization Plant

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Phone Number

08045132187

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Email Address marketing@rajprocess.com

Mon-Thu: 10 AM - 2 PM • Fri: 3 PM - 7AM

Other Website Visit our other website
Address S. no. 140/1, 14th Pune-Bangalore highway, Sadananda Business Center, Baner

Pune, Maharashtra, India, 411045

Description

As the global community accelerates toward the Net-Zero 2050 goal, industrial emissions are under unprecedented scrutiny. In India, the Carbon Credit Trading Scheme (CCTS) and stricter CPCB norms have turned carbon management from a corporate social responsibility (CSR) activity into a core economic necessity. Raj Process Equipments & Systems Pvt. Ltd. is the leading engineering partner in this transition. We provide turnkey Carbon Capture and Utilization (CCU) solutions that do more than just “store“ carbon; we empower industries to recycle $CO_2$ into high-value products like Green Methanol, Sustainable Aviation Fuel (SAF), and Food-Grade Dry Ice. With five advanced manufacturing facilities and a legacy of process engineering, Raj Process is redefining the circular economy. Understanding CCU – From Waste to Value What is CCU?Carbon Capture and Utilization (CCU) is the process of capturing Carbon Dioxide ($CO_2$) directly from industrial flue gases—such as those from distilleries, power plants, and refineries—and converting it into useful products. CCU vs. CCS: The Profitable Alternative Unlike Carbon Capture and Storage (CCS), which involves pumping $CO_2$ underground at a significant cost, CCU focuses on valorization. By treating $CO_2$ as a feedstock rather than a waste product, industries can create new revenue streams that often offset the entire cost of the capture plant. The Raj Process CCU Technology Suite At Raj Process, we understand that no two flue gas streams are the same. We offer a diverse range of capture technologies tailored to specific industrial profiles. 1. Advanced Chemical Absorption (Solvent-Based)This is the gold standard for high-volume emissions. We utilize specialized amine-based or potassium carbonate-based solvents to selectively “scrub“ $CO_2$ from flue gases.Efficiency: Achieves 95% to 99% recovery.Application: Ideal for large-scale ethanol plants and thermal power units. 2. Membrane SeparationFor plants with space constraints or lower flue gas volumes, our membrane systems offer a compact, energy-efficient solution. This technology uses semi-permeable materials to separate $CO_2$ based on molecular size and solubility. 3. Adsorption & VPSA SystemsUsing solid adsorbents like Zeolites or Activated Carbon, our Vacuum Pressure Swing Adsorption (VPSA) systems trap $CO_2$ molecules. This is a dry process, ideal for applications where water usage must be minimized. 4. Cryogenic Purification & Lique faction Once captured, the $CO_2$ must be purified. Raj Process systems deliver 99.9% purity, meeting the stringent requirements for:ISBT (International Society of Beverage Technologists) standards for carbonated drinks. Pharmacopoeia standards for medical use. Why Partner with Raj Process? 1. Seamless Retrofitting: Our engineering team specializes in integrating CCU units into existing distilleries and ethanol plants without disrupting current production cycles. 2. In-House Manufacturing Excellence: Unlike many “design-only“ firms, we fabricate our own absorbers, strippers, and liquefaction skids. This ensures superior quality control and significantly faster project delivery. 3. Heat Integration (The Zero-Energy Goal):Capture processes require heat. Raj Process designs utilize Heat Integration Schemes, using waste heat from your existing boiler or evaporator to drive the $CO_2$ stripper, drastically reducing OPEX. 4. Global Compliance:Our plants are designed to help you generate Carbon Credits (Verified Emission Reductions) that can be traded on international markets like the Gold Standard or Verra.

Typical Feedstock Flue Gas / Fermentation Gas // Process Gas / Natural Gas // Flue Gas / Syngas
Capture Efficiency 95% - 99.5% // 85% - 90% // 88% - 93%
$CO_2$ Purity (Raw) 98% - 99% // 90% - 95% // 95% - 98%
Energy Consumption Low (with Heat Integration) // Moderate // Very Low
Footprint Moderate to Large // Compact / Modular // Compact
Best Application Distilleries & Power Plants // Refineries & Biogas // Chemical Units

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