Raj Process Equipments is a trusted name among distillery plant manufacturers, offering turnkey solutions for ethanol production. With advanced fermentation, distillation, and evaporation technologies, we deliver high-yield, energy-efficient, and compliance-ready plants for molasses, cane syrup, and grain-based distilleries.
⚗️ RajPro-Ferment – Next-Generation Fermentation
Primary Goal: Achieve high alcohol yield with maximum feedstock flexibility.
Technical Features
Advanced Agitator Design → Uniform mixing, minimal shear stress, enhanced yeast life
High-Conversion Fermenter → Optimized geometry, temperature control, and aeration
Liquefaction Compatibility → Seamless starch-to-sugar conversion
Automated CIP System → Superior sanitation, reduced downtime
Integrated CO₂ Processing → Food-grade CO₂ recovery for added revenue
Spent Wash Recycle → Reduced water demand and effluent load
Key Performance
Higher alcohol yield with optimized feeding strategy
Multi-feed flexibility: molasses, cane syrup, grain
Reduced water consumption via recycle integration
Lower contamination risk with hygienic operation
Additional revenue from CO₂ capture
High reliability with automated controls
🥂 RajPurify Distillation Systems – Efficiency in Every Drop
Primary Goal: Deliver ENA, Fuel-Grade, and Pharma-Grade ethanol with exceptional thermal efficiency.
Technical Features
High-Purity Column Architecture → Premium ENA quality with low impurities
Advanced Heat Integration → Reuses vapor-condensate energy, minimizing steam use
Patented High-Efficiency Reboiler → Superior heat transfer, minimal fouling
Optional MVR Technology → Ultra-low OPEX for large setups
Automated Control System → Precise monitoring with minimal intervention
Scalable Modular Design → From 1 KLPD to 500 KLPD
Key Performance
ENA meeting global beverage standards
Fuel-grade ethanol >99.8% purity
Pharma-grade ethanol compliant with industry norms
Low steam/power consumption → reduced OPEX & carbon footprint
Stable operation with automated process control
ZLD-ready integration with evaporators & dryers
🌍 RajVapor Evaporation Solutions – Assured ZLD
Primary Goal: Achieve complete Zero Liquid Discharge (ZLD) compliance.
Operating Modes
Molasses Mode (BMSW) → Handles high-TDS effluents with degasser & stripper modules
Grain Mode (Thin Slop) → Optimized for high-solids circulation
Multi-Feed Mode → Adaptable to diverse effluent streams
Technical Features
Corrosion-resistant metallurgy for aggressive effluents
Degasser & ammonia stripper for volatile removal
Optimized flow-path engineering for uninterrupted operation
Anti-scaling design for long-term efficiency
Configurable for molasses, grain, and multi-feed
Key Performance
Exceptional durability in corrosive environments
High thermal efficiency with stable U-values
Reliable high-solids operation ensuring uptime
Lower maintenance with scale-prevention design
ZLD-ready concentrated output for drying/incineration
✅ Why Raj Process Leads in Distillery Plants
Proven expertise in turnkey ethanol plant solutions
Advanced fermentation, distillation, and evaporation technologies
Compliance-ready designs aligned with ZLD and sustainability norms
Scalable solutions for small, medium, and large distilleries
Global installations with successful projects across India and abroad
