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As the world enters a pivotal era of energy transition, Hydrogen has emerged as the “Holy Grail“ of clean energy. With the National Green Hydrogen Mission targeting a production capacity of 5 million metric tonnes per annum by 2030, India is rapidly becoming a global hub for hydrogen technology.
Raj Process Equipments & Systems Pvt. Ltd. is at the vanguard of this movement. With over three decades of process engineering excellence and five state-of-the-art manufacturing facilities, we provide the technical backbone for industrial hydrogen generation. From the heavy industries of Pune and Ahmedabad to the global markets of South America and Southeast Asia, our turnkey hydrogen plants are engineered for the future.
The Spectrum of Hydrogen Production Technologies
Hydrogen is categorized by its carbon footprint. At Raj Process, we offer specialized engineering for every color of the hydrogen rainbow, ensuring our clients can transition from traditional methods to zero-carbon solutions.
1. Green Hydrogen:
The Pinnacle of SustainabilityProduced via electrolysis using renewable energy (Solar, Wind, or Hydro), Green Hydrogen is the only truly carbon-neutral fuel.The Process: Our high-efficiency electrolyzers split water ($H_2O$) into hydrogen and oxygen.Purity: We achieve 99.999% purity, essential for Fuel Cell Electric Vehicles (FCEVs).Compliance: Our designs are fully aligned with the latest MNRE (Ministry of New and Renewable Energy) guidelines.
2. Blue & Grey Hydrogen:
Transitioning the Industrial BaseFor sectors requiring massive volumes, such as refineries and fertilizer plants, Steam Methane Reforming (SMR) remains a cost-effective solution.Grey Hydrogen: Conventional SMR using natural gas.Blue Hydrogen: We integrate Carbon Capture & Utilization (CCU) modules to capture $CO_2$ emissions from the SMR process, making it a low-carbon alternative.
3. Hydrogen Recovery: Circular Economy in Action
Many chemical processes, such as Chlor-Alkali production, release hydrogen as a by-product. Raj Process provides Pressure Swing Adsorption (PSA) and membrane-based recovery systems to purify this waste stream into a valuable energy asset.
Turnkey Engineering & EPC Capabilities
We provide a “Concept-to-Commissioning“ model that eliminates the complexities of multi-vendor integration.
Conceptual Design & Feedstock Optimization: Whether you are using grid power, dedicated solar farms, or natural gas, we optimize the process for the lowest LCOH (Levelized Cost of Hydrogen).In-House Precision Fabrication: Our facilities utilize robotic welding, laser cutting, and CNC machining to manufacture high-pressure vessels and heat exchangers.
Advanced SCADA & Automation: Safety is paramount. Our plants feature integrated PLC/SCADA systems with real-time leak detection, pressure monitoring, and emergency fail-safes.
Modular Scalability: Our “Plug-and-Play“ modular designs allow industries to start with a 100 $Nm^3/hr$ pilot and scale to 10,000 $Nm^3/hr$ as demand grows.
1. Green Steel & MetallurgyThe steel industry is one of the largest emitters of $CO_2$. By using hydrogen as a reducing agent in Direct Reduced Iron (DRI) plants, we enable the production of “Green Steel,“ which is increasingly demanded by global automotive and construction markets
.2. Mobility & FCEV InfrastructureHydrogen-powered buses and heavy trucks are the future of long-haul transport. Our plants can be integrated with Hydrogen Refuelling Stations (HRS), providing 350-bar or 700-bar compression for rapid fueling.
3. Refineries & Petrochemicals
Hydrogen is critical for hydro-treating and hydro-cracking. Our high-volume SMR and recovery systems help refineries meet stringent environmental norms by reducing the sulfur content in fuels.
4. Fertilizers & Ammonia
Green Ammonia is the gateway to green fertilizers. By coupling our hydrogen plants with Nitrogen generators, we provide turnkey Green Ammonia units for the agricultural sector.
Why Raj Process is the Leader in Hydrogen Technology
National Mission Alignment: We are one of the few Indian manufacturers with the in-house capability to deliver projects that meet the technical benchmarks of the National Green Hydrogen Mission.
Unrivaled Safety Standards: Hydrogen is a volatile gas. Our engineering philosophy follows HAZOP and SIL (Safety Integrity Level) ratings, ensuring that our plants are as safe as they are efficient.
Global Support Network: From installation in the rugged terrains of Africa to high-tech industrial parks in India, our service teams provide 24/7 support.
Sustainability at Core: We don't just build hydrogen plants; we help companies define their Decarbonization Roadmap.
Conclusion: Partnering for a Greener Tomorrow
The transition to hydrogen is not just an environmental mandate; it is a strategic business move to stay competitive in a low-carbon world.
Typical Capacity
10 - 2,000 $Nm^3/hr$ // 500 - 10,000+ $Nm^3/hr$
Purity Level
99.999% // 99.99%
Output Pressure
30 - 35 Bar (Pre-compression) // 15 - 25 Bar
Energy Consumption
4.5 - 5.0 $kWh/Nm^3e // Feedstock Dependent
Carbon Footprint
Zero (with RE) // Low (85-95% Capture)
MOC (Reactor)
Nickel-plated Steel / SS 316L // High-Alloy Reformer Tubes
Raj Process designs and manufactures advanced material handling equipment engineered for efficiency, durability, and automation. Our solutions are tailored to handle tough industrial tasks while ensuring smooth and reliable operations.
Screw Conveyors
Screw conveyors are widely used in modern industry, operating horizontally or at a slight inclination to efficiently move semi solid materials. Raj Process screw conveyors are designed with larger pitch spacing to achieve higher material capacity without increasing rotation speed.
Key Advantages:
Reliable and efficient material movement
Robust construction for long term performance
Versatile applications across industries
Easy maintenance and cleaning
Screw conveyors are indispensable in industrial operations, offering a cost effective and efficient means of handling bulk materials.
Pneumatic Conveyors
Raj Process has expanded into pneumatic conveying systems, offering versatile solutions that use air pressure to move products through tubes. These systems provide vertical flexibility and can be designed as carrier systems or dilute phase systems.
Benefits of Pneumatic Conveyors:
Reliable performance with minimal maintenance
Ability to transport a wide variety of materials
Compact design for easy integration
Efficient automation for bulk material handling
Features
Our material handling equipment is widely used in industries such as food processing, chemicals, and fast moving consumer goods. Typical applications include:
Cookies
Noodles
Doughnuts
Fast food preparations
Ice cream
Cake
Paddle mixers are the ideal solution for achieving gentle yet thorough mixing of solids and liquids with varying particle sizes, densities, and viscosities. Raj Process is a leading paddle mixer manufacturer in India, offering advanced designs that ensure efficient, versatile, and cost‑effective mixing solutions.
Our paddle mixers are engineered with unique paddle‑style agitators that scoop, lift, and tumble materials gently, making them perfect for blending fragile ingredients such as nuts or fiberglass strands. The design also allows easier access for cleaning between batches, ensuring hygienic operations and reduced downtime.
Paddle Mixer Manufacturers in India
Raj Process paddle mixers are built for maximum performance and efficiency. Using durable materials and advanced manufacturing techniques, we deliver reliable, high‑performance mixing equipment that enhances production processes and ensures long‑term operational success. Their robust construction, versatility, and efficiency make them indispensable tools across industries.
Applications
Powder and semi‑dry solid mixing
Cutting fat into flour
Addition of oil & liquid into powder
Mixing soap formulations
Extending colors in pigments
Breaking down agglomerates
Raj Process is a leading double cone blender manufacturer in India, specializing in equipment designed for homogenous mixing of dry powders and granules. The double cone blender’s unique design interfolds materials, ensuring absolute uniformity in blending while maintaining product integrity.
This versatile blender is particularly effective for mixing free flowing dry materials with dissimilar particle sizes and shapes. Its gentle blending action makes it suitable for sensitive materials that may be damaged by more aggressive mixing methods. With stainless steel construction and smooth interior surfaces, Raj Process double cone blenders are easy to clean, maintain, and minimize the risk of cross contamination.
Double Cone Blender Manufacturers in India
Raj Process offers a range of high quality double cone blenders engineered for maximum performance and efficiency. The design ensures minimal product degradation, making them ideal for sensitive materials. Built with durable materials and advanced manufacturing techniques, our blenders provide efficient, gentle, and uniform mixing solutions for powders and granulation.
With years of expertise in process equipment, Raj Process has earned its reputation as a trusted name in the industry, delivering reliable, high performance solutions that optimize production processes and enhance product quality.
Design Highlights
Three side accessibility
Higher clearance under discharge
Small floor space requirements
Competitively priced
Dependable blending
Applications
Efficient and uniform mixing
Versatile use across industries
Chemical industry
Cosmetic products
Food industry
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