Products

Raj Process is a leading manufacturer of autoweighing and batching systems in India, delivering precision, efficiency, and reliability for industrial applications. Our systems are designed to facilitate accurate weighing of multiple products, enabling the preparation of batches that can be mixed and packed with consistency. Suitable for powders, cakes, and liquids, these systems automate the weighing and batching process — ensuring uniform product quality and reducing human error. Auto Weighing & Batching System Raj Process offers fully preengineered solutions equipped with advanced instrumentation for automation. Available in both fully automatic and semiautomatic versions, our systems are customizable to meet specific client requirements. They can handle multiple ingredients, delivering them in the correct sequence and quantity to optimize manufacturing processes. Construction & Operation Multiple storage hoppers with or without agitators, depending on product nature Coarse and fine screw feeders discharge material into a weighing hopper mounted on load cells Batch controller manages screw operation to achieve programmed quantities Once weighed, material is discharged into a mixer (Ribbon Blender, Cone Screw Mixer, Agitated Vessel, etc.) System supports programming for multiple batching cycles, ensuring continuous and efficient operation Applications Pharmaceutical industry Food processing Chemical industry Fertilizer production Ceramic industry Mineral processing Biochemicals Sand & fluxes Features Minimal handling of product Uniform product quality Weighing accuracies up to 0.1% High mixing accuracy with reduced mixer idle time Continuous and automatic operation No product loss Compact design requiring low floor space

Agitators are vital components in industrial processes, used for mixing, blending, and stirring liquids and other materials. They ensure consistency, efficiency, and effectiveness in mixing operations. Raj Process is a leading agitator manufacturer in India, delivering highquality, durable, and efficient agitators tailored to diverse industrial needs. Our agitators feature rugged cast or fabricated housings and efficient blade profiles that reduce energy requirements. Designed and manufactured using advanced technologies, Raj Process agitators guarantee optimal performance, reliability, and longterm durability. Agitator Manufacturers in India Raj Process agitators are built with simplified designs for quick, easy, and costeffective installation and maintenance. Each unit is customized to meet client requirements and withstand demanding industrial environments. Dynamically balanced for vibrationfree operation, our agitators are indispensable tools in industrial mixing processes, ensuring uniformity and consistency across applications. Configurations Available Side entry agitators Top entry agitators Bottom entry agitators Applications Pharmaceutical industry Food processing Chemical processing Petroleum industry Pulp & paper Ceramics Biochemicals Wineries Effluent treatment plants (ETP) Detergent plants Capacity Raj Process agitators are available for tank capacities ranging from 50 liters to 100,000 liters, ensuring scalability for both smallscale and largescale operations. Features Rugged cast or fabricated housing Heavyduty bearings for durability Accommodates standard packing or single/double mechanical seals Simplified design for easy installation and maintenance Dynamically balanced for vibrationfree operation Custombuilt designs for specific applications Efficient blade profiles to reduce energy consumption

Raj Process designs and manufactures highquality heat transfer equipment that plays a crucial role in industrial operations. Heat exchangers are widely used in the chemical industry and beyond to facilitate the transfer of heat between liquids, gases, and vapors. They are also employed as condensers to recover solvents, helping businesses conserve energy and reduce costs. By transferring heat energy from one medium to another without mixing them, Raj Process heat exchangers ensure optimal operating temperatures, improved process efficiency, and longterm reliability. Heat Exchangers At Raj Process, we design and develop heat exchangers tailored to specific applications and customer requirements. With heat transfer areas ranging from 1 sq.m to 1000 sq.m, our exchangers are scalable and adaptable to diverse industrial needs. Key Benefits: Superior energy efficiency Reliable performance under demanding conditions Customengineered designs for specific processes Longterm durability and cost savings Hot Water Boilers Raj Process also manufactures hot water boilers designed to meet the unique needs of the chemical industry. These systems deliver superior energy efficiency, cost savings, and consistent performance, making them an essential part of modern thermal processes. Features of Raj Process Heat Exchangers Transfer heat between fluids, liquids, or gases without mixing Customdesigned to meet client requirements Built with highgrade materials for durability Designed for safe and efficient operation Capacity Available in a wide range of capacities: Heat transfer areas from 1 sq.m to 1000 sq.m Customdesigned solutions for specific industrial applications Applications Chemical industries Pharmaceutical industries Distilleries Breweries Food processing industries Sugar industries

Raj Process designs and manufactures advanced material handling equipment engineered for efficiency, durability, and automation. Our solutions are tailored to handle tough industrial tasks while ensuring smooth and reliable operations. Screw Conveyors Screw conveyors are widely used in modern industry, operating horizontally or at a slight inclination to efficiently move semisolid materials. Raj Process screw conveyors are designed with larger pitch spacing to achieve higher material capacity without increasing rotation speed. Key Advantages: Reliable and efficient material movement Robust construction for longterm performance Versatile applications across industries Easy maintenance and cleaning Screw conveyors are indispensable in industrial operations, offering a costeffective and efficient means of handling bulk materials. Pneumatic Conveyors Raj Process has expanded into pneumatic conveying systems, offering versatile solutions that use air pressure to move products through tubes. These systems provide vertical flexibility and can be designed as carrier systems or dilutephase systems. Benefits of Pneumatic Conveyors: Reliable performance with minimal maintenance Ability to transport a wide variety of materials Compact design for easy integration Efficient automation for bulk material handling Features Our material handling equipment is widely used in industries such as food processing, chemicals, and fastmoving consumer goods. Typical applications include: Cookies Noodles Doughnuts Fast food preparations Ice cream Cake

Paddle mixers are the ideal solution for achieving gentle yet thorough mixing of solids and liquids with varying particle sizes, densities, and viscosities. Raj Process is a leading paddle mixer manufacturer in India, offering advanced designs that ensure efficient, versatile, and cost‑effective mixing solutions. Our paddle mixers are engineered with unique paddle‑style agitators that scoop, lift, and tumble materials gently, making them perfect for blending fragile ingredients such as nuts or fiberglass strands. The design also allows easier access for cleaning between batches, ensuring hygienic operations and reduced downtime. Paddle Mixer Manufacturers in India Raj Process paddle mixers are built for maximum performance and efficiency. Using durable materials and advanced manufacturing techniques, we deliver reliable, high‑performance mixing equipment that enhances production processes and ensures long‑term operational success. Their robust construction, versatility, and efficiency make them indispensable tools across industries. Applications Powder and semi‑dry solid mixing Cutting fat into flour Addition of oil & liquid into powder Mixing soap formulations Extending colors in pigments Breaking down agglomerates

Raj Process is a leading double cone blender manufacturer in India, specializing in equipment designed for homogenous mixing of dry powders and granules. The double cone blender’s unique design interfolds materials, ensuring absolute uniformity in blending while maintaining product integrity. This versatile blender is particularly effective for mixing freeflowing dry materials with dissimilar particle sizes and shapes. Its gentle blending action makes it suitable for sensitive materials that may be damaged by more aggressive mixing methods. With stainless steel construction and smooth interior surfaces, Raj Process double cone blenders are easy to clean, maintain, and minimize the risk of crosscontamination. Double Cone Blender Manufacturers in India Raj Process offers a range of highquality double cone blenders engineered for maximum performance and efficiency. The design ensures minimal product degradation, making them ideal for sensitive materials. Built with durable materials and advanced manufacturing techniques, our blenders provide efficient, gentle, and uniform mixing solutions for powders and granulation. With years of expertise in process equipment, Raj Process has earned its reputation as a trusted name in the industry, delivering reliable, highperformance solutions that optimize production processes and enhance product quality. Design Highlights Threeside accessibility Higher clearance under discharge Small floor space requirements Competitively priced Dependable blending Applications Efficient and uniform mixing Versatile use across industries Chemical industry Cosmetic products Food industry

Raj Process is a leading ribbon blender manufacturer in India, offering a wide range of models for industries such as pharmaceuticals, chemicals, food, and cosmetics. Our ribbon blenders are available from labscale to heavyduty designs, providing lowshear mixing action that is ideal for solid–solid and solid–liquid applications. Ribbon blenders are widely used for dry powders, granules, and lowviscosity pastes and liquids. Known for their efficiency, versatility, and ease of use, Raj Process ribbon blenders can be customized to meet specific client requirements, ensuring reliable performance across diverse applications. Applications Mixing of cosmetic powders Dry mixing of freeflowing powders requiring low shearing force Dry blending of capsule formulations Options Available Single shaft design for low to medium volume capacity Double shaft design for large to mega volume capacity Discharge butterfly valve for smooth product release Jacketed ribbon blender design for heating and cooling processes Vacuum capability for combined drying and mixing 4B finish available for sanitary applications Features Sanitary design with heavygauge stainless steel construction Bearings mounted outside the mixing container to avoid contamination Capacity available from labscale to several thousand liters Topmounted charging port for easy feeding Sturdy construction for longterm durability Custom designs tailored to client requirements Clean and hygienic operation Consistent, highquality mixing results

Raj Process is a leading plough shear mixer manufacturer in India, recognized for quality, innovation, and reliability. Our plough shear mixers are powerful and efficient mixing systems widely used in industries such as pharmaceuticals, chemicals, and food processing. Plough Shear Mixer Manufacturers in India Raj Process plough shear mixers are heavyduty horizontal mixers equipped with ploughshaped mixing elements. These elements move materials in a threedimensional motion, ensuring quick, homogeneous mixing with minimal heat generation. Some models feature an “Easy Clean” cantilevered shaft for simplified cleaning, making them ideal for industries requiring hygienic and efficient operations. Their durability, versatility, and efficiency make Raj Process plough shear mixers indispensable for industrial mixing processes. Applications Quick and homogenous mixing of pastes, rubber, and heavy plastic masses Dry/Dry solids, Dry/Wet paste, and Wet/Wet mass blending Food, pharmaceutical, and chemical industries Solid–solid mixing Solid–liquid mixing Homogenizing & blending Granulation & multiple phase reactions Drying & carbon paste mixing Types of Choppers Offered Multiple choppers Tulip choppers Shearing segment choppers Key Features Hygienic design for sensitive applications Capacities from a few liters to several thousand liters Custombuilt to suit customer requirements Available in stainless steel and carbon steel Optional Tefloncoated internals for sticky products Highenergy mixes with rapid mixing times Alternative trough shapes for specific applications Wearresistant liner plates for abrasive materials Jacketed construction for steam or cooling applications Compatible with vacuum applications

Raj Process is a leading conical blender manufacturer in India, delivering highquality mixing equipment for a wide range of industrial applications. Conical blenders are crucial for industries requiring efficient mixing, granulation, and homogenization. The equipment consists of a conical vessel with a doublestart helix ribbon mounted on a central shaft, ensuring thorough blending of powders, granules, wet cakes, and slurries. Its unique design guarantees uniform mixing with minimal energy consumption, making it ideal for applications requiring high homogeneity and delicate handling. Conical Blender Manufacturers in India Raj Process conical blenders are engineered to handle everything from freeflowing powders to cohesive and moist materials. The gentle mixing technique preserves particle size integrity, making them perfect for fragile materials. Fast and simple product discharge is achieved through a fully open bottom design, ensuring efficiency and ease of use. Renowned for precision, accuracy, and reliability, Raj Process works closely with clients to design customized solutions using cuttingedge technology. Our commitment to quality and customer service has firmly established us as one of the most trusted conical blender manufacturers in India. Versatile Design Options Models with single or double helix Net capacities from 20 to 25,000 liters Various material and surface treatments based on product characteristics Cutting rotors for breaking down agglomerates Liquid addition via ISP system Heating/cooling jackets with insulation Features High accuracy mixing, even with minor component quantities Flexible working capacity (10–100% filling rate) Effective disintegration of agglomerates without additional tools Easy to clean and maintain Dustproof and explosionproof models available Spacesaving construction Multiple shaft sealing systems Product discharge options: gate, ISEM, ball segment, or ball valve

Cone screw mixers, also known as Nauta mixers, are versatile and modular solutions for efficient mixing of materials with varying densities, particle sizes, and shapes. Raj Process is a leading cone screw mixer manufacturer in India, delivering advanced mixing technology for industries worldwide. These mixers consist of a conical container with a continuous flight screw, ensuring homogeneous mixing without degradation, minimal heat buildup, and reduced aeration. This makes them ideal for fragile filaments, flakes, and sensitive materials. The design also guarantees complete material discharge without holdup and allows easy liquid addition through atomizing nozzles. Cone Screw Mixer Manufacturers in India Raj Process cone screw mixers are engineered to provide thorough mixing with minimal energy consumption and product degradation. Their gentle yet precise blending action makes them indispensable in industries such as pharmaceuticals, food & beverages, chemicals, and cosmetics. With modular designs, our mixers can be seamlessly integrated into existing processes, helping clients optimize operations and achieve reliable, costeffective results. This dedication to innovation and quality has firmly established Raj Process as a trusted cone screw mixer manufacturer in India. Versatile Design Options Capacities from 20 to 25,000 liters Supported mixing screw at vessel bottom Satellite screw for enhanced mixing Sanitary designs for pharmaceutical applications Laboratoryscale mixers Jacket/Limpet for heating or cooling Solvent recovery system Applications Dyes Herbal products Pharmaceuticals Plastics Spices & granulated foods Face powder & cosmetics Ceramics Adhesives Dry food blends Soap powders Chemicals & cleaning compounds Insecticides Powdered cocktail mixes Ferrite powders Food premixes & confectionery Sugar substitutes Paste mixing (shampoos, toothpaste, chocolates, cheese) Polymers & coatings (plastisols, polyurethane, PVC, polysulfides, epoxies) Gelatins & electronic additives Asphalts Agricultural chemicals Key Advantages Exceptional mixing accuracy Short mixing time Low power consumption Gentle mixing action Compact design requiring minimal floor space Full load starting capability Fast, complete discharge Easy liquid addition during mixing Suitable for partial batch mixing Easy to clean and maintain

In industries such as chemicals, food processing, pharmaceuticals, and wastewater treatment, evaporation plays a critical role in concentrating solutions, reducing waste volumes, and recovering valuable byproducts. Traditional evaporators, however, are often energyintensive and costly to operate — especially when handling large volumes of water or heatsensitive materials. Raj Process addresses these challenges with Mechanical Vapor Recompression (MVR) technology, a sustainable and highly efficient solution that drastically reduces energy consumption by recycling vapor generated during evaporation. This innovation represents a smart evolution in evaporator design, focusing on sustainability, efficiency, and longterm cost savings. How It Works The principle behind MVR technology is simple yet powerful: instead of discarding vapor created during boiling, the system reuses it. In an MVR evaporator, vapor is compressed using a mechanical compressor or fan, which raises its pressure and temperature. This “reenergized” vapor is then used as the heat source for continued evaporation. By recycling vapor repeatedly, MVR systems require up to 90% less external steam compared to conventional multieffect evaporators, resulting in significant savings in fuel, steam generation, and overall operating costs. Key Advantages Energy Efficiency: Reuses latent heat from vapor, drastically reducing energy consumption. Lower Operating Costs: Reduced steam and fuel requirements deliver fast ROI. Gentle on HeatSensitive Products: Operates at lower boiling temperatures under vacuum, ideal for dairy, fruit concentrates, enzymes, and pharmaceuticals. Compact Footprint: Smaller than traditional multieffect setups, saving space and simplifying integration. Scalable & Customizable: Suitable for both small batch operations and largescale continuous processing. Applications Across Industries Distilleries: Concentrating spentwash or thin stillage Dairy: Producing milk powder or whey concentrate Textile & Dye: Recovering and reusing process water Pharmaceuticals & Biotech: Concentrating active ingredients or intermediates Food & Beverages: Juice concentrates, tomato paste, flavor extracts Wastewater Treatment: Reducing highCOD industrial effluents Challenges & Considerations While MVR evaporators offer unmatched efficiency, the compressor is a critical component that requires careful selection, operation, and maintenance. Initial investment costs are higher than conventional systems, but longterm utility savings and sustainability benefits make them a costeffective choice for forwardthinking industries.

Leading Falling Film Evaporator Manufacturers in India: Raj Process As a premier falling film evaporator manufacturer in India, Raj Process provides state-of-the-art thermal separation technology. Falling film evaporators are specialized industrial devices designed for the efficient concentration of liquids, particularly those containing heat-sensitive components. How Does a Falling Film Evaporator Work? The system operates on a high-efficiency gravity principle. A thin film of liquid descends through the tubes, partially vaporizing as it absorbs heat from the external medium. This process ensures: Rapid Concentration: Achieves desired density in a single pass. Gentle Processing: Minimal thermal stress on the product. Energy Efficiency: Optimized for low temperature differences between the heating media and the boiling liquid. Why Choose Raj Process Equipment? What sets us apart as a leading falling film evaporator manufacturer in India is our commitment to product integrity. Our systems feature extremely short contact times—often just a few seconds—preventing the degradation of sensitive materials. Specialized Blade Configurations To handle varying liquid viscosities and fouling tendencies, we offer multiple rotor designs: Fixed Blade Rotor: Best for standard heat-transfer requirements. Cylindrical Wiper Rotor: Ideal for creating a highly turbulent film. Spring-Loaded Rotor: Maintains constant contact for high-fouling materials. Centrifugal Blade Rotor: Uses centrifugal force to ensure uniform film distribution. Advanced Egg Powder Solutions Beyond evaporation, Raj Process is a specialist in spray drying technology for egg products. While our plants can dry whole egg, yolk, and albumen in a single unit, we recommend dedicated lines for large-scale operations to ensure the highest hygiene standards and prevent cross-contamination. Industry Applications & Performance Our evaporators are versatile workhorses across multiple sectors. Below is a breakdown of common applications and why the falling film method is preferred. Application Chart: Industry Use Cases