Products

Raj Process is a leading paddle dryer manufacturer in India, specializing in the design of industrial drying equipment for heatsensitive and highviscosity materials. Our paddle dryers are widely used across chemical, pharmaceutical, and food industries, ensuring efficiency, reliability, and superior performance. Paddle Dryer Manufacturers in India Raj Process paddle dryers utilize indirect conduction heating to gently dry and process materials with excellent thermal stability. They are versatile and suitable for powders, pastes, and granules—including animal feed, plastics, and polymers. The horizontal cylindrical shell with agitator paddles ensures uniform mixing, while the gentle heat transfer makes them indispensable for industries requiring precision and consistency. With innovation and efficiency at the core, Raj Process has established itself as a trusted paddle dryer manufacturer, delivering customized solutions that meet diverse industrial needs. Applications Crystalline Solids Pasty Solids Sludge Agro Waste Magnesium Carbonate Polypropylene Beads Gypsum Coal Coal and Metal Powder Features Low running cost – contact dryer Continuous production without manual intervention Ideal for solvent recovery Suitable for crystalline materials Online particle size reduction – no separate pulverizer required Factory assembled & tested for reliability Maintains initial particle size Compact construction requiring less floor space Choice of heating medium – steam or hot water Minimal exhaust air quantity – no elaborate air cleaning equipment needed Absence of highspeed rotating parts – fewer breakdowns Special paddle design for ploughing and selfcleaning action

Raj Process is a leading tube bundle dryer manufacturer in India, offering highly efficient and modular drying solutions tailored to diverse industrial requirements. Designed to handle granular and particulate materials, our tube bundle dryers deliver exceptional performance across multiple industries. With compact design and modular construction, Raj Process dryers can be seamlessly integrated into existing facilities and customized to meet unique drying needs. Tube Bundle Dryer Manufacturers in India Raj Process tube bundle dryers are engineered to provide thorough and homogeneous mixing, break down agglomerates, and handle a wide range of materials. This makes them indispensable in industries such as chemicals, pharmaceuticals, food & beverage, and construction. Each system is designed with durability, efficiency, and adaptability in mind, ensuring optimal performance. Our dryers are carefully developed considering wet and dry product flow characteristics, lump/crust formation tendencies, and the thermal sensitivity of materials. This attention to detail has firmly established Raj Process as a trusted leader in tube bundle dryer manufacturing in India. Types of Tube Bundle Dryers Indirect Steam Tube Rotary Dryer – tubes arranged circumferentially on the inner periphery of a rotating shell Rotary Tube Bundle Dryer – tube bundle rotated inside stationary insulated housing Customized Steam Tube Dryer Configurations Additional options include: Magnesium Hydroxide drying Fines recovery via cyclones, bag filters, or settling chambers Heating media options: steam or hot oil Feed preconditioning and product backmixing systems Feed & product handling and conveying systems Vapor exhaust: natural draft or induced draft Applications Distillery Industry Extraction Industry Brewing Industry Chemical & Plastics Industries Wood Processing Industry Environmental Processing Features Fully automatic operation with low maintenance Reduced wear and tear of parts Compact design requiring less space Minimal air flow for reduced waste air output Simple installation and robust construction Safe operation with reliable performance Lowtemperature drying to preserve vitamins, nutrients, and taste Available in mild steel or stainless steel construction

Conveyor dryers, also known as apron dryers, are essential in various industries for drying materials as they move along a conveyor belt. Raj Process is a leading conveyor dryer manufacturer in India, delivering efficient, reliable, and costeffective drying solutions tailored to the unique needs of each industry. Our conveyor dryers provide a streamlined approach to industrial drying, ensuring optimal product quality and minimizing contamination risks. For best results, it is recommended to use a dedicated dryer for each product type. Conveyor Dryer Manufacturers in India Raj Process conveyor dryers are a vital component of industrial drying operations, offering continuous, efficient, and versatile solutions for handling a wide range of materials. They help businesses optimize drying processes, improve product quality, and enhance operational efficiency. With a strong focus on innovation, quality control, and customer satisfaction, Raj Process has established itself as the preferred conveyor dryer manufacturer in India. We maintain stringent quality standards and provide exceptional aftersales support, reinforcing our reputation as a trusted partner in industrial drying technology. Benefits Increased production efficiency Reduced energy consumption Improved product quality Applications Chemical Industry Fertilizer Industry Food Industry Mineral Industry Wood Chips / Saw Dust Bagasse Features Costeffective technology Designed for smooth operations Choice of heating medium Specially designed feeders for uniform feed distribution Easy to clean and maintain

Evaporator / ATFD Solutions Raj Process is a market leader in manufacturing industrial evaporators, continuously innovating to deliver efficient and costeffective solutions. We are also one of the leading ATFD (Agitated Thin Film Dryer) manufacturers in India, offering advanced drying and evaporation systems for a wide range of applications. With decades of expertise, Raj Process designs and manufactures highquality, reliable, and customizable evaporator systems to meet the specific needs of our clients. Our commitment to innovation, reliability, and quality ensures exceptional results that consistently exceed customer expectations.

Raj Process is a leading manufacturer of forced circulation evaporators in India, offering advanced industrial systems designed to handle complex mixtures that conventional evaporators cannot efficiently process. Based in Pune, Raj Process is renowned for delivering highquality, reliable, and costeffective evaporation solutions tailored to diverse industrial needs. Forced Circulation Evaporator Manufacturers in India Forced circulation evaporators are engineered for the efficient concentration of viscous solutions and liquids prone to fouling. Unlike natural circulation systems, these evaporators use a pumping mechanism to continuously circulate the mixture, ensuring faster heat transfer, improved vaporliquid separation, and enhanced crystallization. This design makes them ideal for applications where scaling or crystallization tendencies are common. Raj Process systems are robust, efficient, and versatile, offering superior performance across industries. Our innovative engineering and customerfocused approach have firmly established us as one of the most trusted forced circulation evaporator manufacturers in India. Applications Liquids prone to fouling Highly viscous liquids Saline solutions (crystallization) Chemicals Food processing Effluent treatment Dyes Features of Raj Process Forced Circulation Evaporators High rate of heat transfer Positive circulation for consistent performance Reduced salting, scaling, and fouling issues Easy cleaning and maintenance Wide range of industrial applications

Leading Falling Film Evaporator Manufacturers in India: Raj Process As a premier falling film evaporator manufacturer in India, Raj Process provides state-of-the-art thermal separation technology. Falling film evaporators are specialized industrial devices designed for the efficient concentration of liquids, particularly those containing heat-sensitive components. How Does a Falling Film Evaporator Work? The system operates on a high-efficiency gravity principle. A thin film of liquid descends through the tubes, partially vaporizing as it absorbs heat from the external medium. This process ensures: Rapid Concentration: Achieves desired density in a single pass. Gentle Processing: Minimal thermal stress on the product. Energy Efficiency: Optimized for low temperature differences between the heating media and the boiling liquid. Why Choose Raj Process Equipment? What sets us apart as a leading falling film evaporator manufacturer in India is our commitment to product integrity. Our systems feature extremely short contact times—often just a few seconds—preventing the degradation of sensitive materials. Specialized Blade Configurations To handle varying liquid viscosities and fouling tendencies, we offer multiple rotor designs: Fixed Blade Rotor: Best for standard heat-transfer requirements. Cylindrical Wiper Rotor: Ideal for creating a highly turbulent film. Spring-Loaded Rotor: Maintains constant contact for high-fouling materials. Centrifugal Blade Rotor: Uses centrifugal force to ensure uniform film distribution. Advanced Egg Powder Solutions Beyond evaporation, Raj Process is a specialist in spray drying technology for egg products. While our plants can dry whole egg, yolk, and albumen in a single unit, we recommend dedicated lines for large-scale operations to ensure the highest hygiene standards and prevent cross-contamination. Industry Applications & Performance Our evaporators are versatile workhorses across multiple sectors. Below is a breakdown of common applications and why the falling film method is preferred. Application Chart: Industry Use Cases

In industries such as chemicals, food processing, pharmaceuticals, and wastewater treatment, evaporation plays a critical role in concentrating solutions, reducing waste volumes, and recovering valuable byproducts. Traditional evaporators, however, are often energyintensive and costly to operate — especially when handling large volumes of water or heatsensitive materials. Raj Process addresses these challenges with Mechanical Vapor Recompression (MVR) technology, a sustainable and highly efficient solution that drastically reduces energy consumption by recycling vapor generated during evaporation. This innovation represents a smart evolution in evaporator design, focusing on sustainability, efficiency, and longterm cost savings. How It Works The principle behind MVR technology is simple yet powerful: instead of discarding vapor created during boiling, the system reuses it. In an MVR evaporator, vapor is compressed using a mechanical compressor or fan, which raises its pressure and temperature. This “reenergized” vapor is then used as the heat source for continued evaporation. By recycling vapor repeatedly, MVR systems require up to 90% less external steam compared to conventional multieffect evaporators, resulting in significant savings in fuel, steam generation, and overall operating costs. Key Advantages Energy Efficiency: Reuses latent heat from vapor, drastically reducing energy consumption. Lower Operating Costs: Reduced steam and fuel requirements deliver fast ROI. Gentle on HeatSensitive Products: Operates at lower boiling temperatures under vacuum, ideal for dairy, fruit concentrates, enzymes, and pharmaceuticals. Compact Footprint: Smaller than traditional multieffect setups, saving space and simplifying integration. Scalable & Customizable: Suitable for both small batch operations and largescale continuous processing. Applications Across Industries Distilleries: Concentrating spentwash or thin stillage Dairy: Producing milk powder or whey concentrate Textile & Dye: Recovering and reusing process water Pharmaceuticals & Biotech: Concentrating active ingredients or intermediates Food & Beverages: Juice concentrates, tomato paste, flavor extracts Wastewater Treatment: Reducing highCOD industrial effluents Challenges & Considerations While MVR evaporators offer unmatched efficiency, the compressor is a critical component that requires careful selection, operation, and maintenance. Initial investment costs are higher than conventional systems, but longterm utility savings and sustainability benefits make them a costeffective choice for forwardthinking industries.

Cone screw mixers, also known as Nauta mixers, are versatile and modular solutions for efficient mixing of materials with varying densities, particle sizes, and shapes. Raj Process is a leading cone screw mixer manufacturer in India, delivering advanced mixing technology for industries worldwide. These mixers consist of a conical container with a continuous flight screw, ensuring homogeneous mixing without degradation, minimal heat buildup, and reduced aeration. This makes them ideal for fragile filaments, flakes, and sensitive materials. The design also guarantees complete material discharge without holdup and allows easy liquid addition through atomizing nozzles. Cone Screw Mixer Manufacturers in India Raj Process cone screw mixers are engineered to provide thorough mixing with minimal energy consumption and product degradation. Their gentle yet precise blending action makes them indispensable in industries such as pharmaceuticals, food & beverages, chemicals, and cosmetics. With modular designs, our mixers can be seamlessly integrated into existing processes, helping clients optimize operations and achieve reliable, costeffective results. This dedication to innovation and quality has firmly established Raj Process as a trusted cone screw mixer manufacturer in India. Versatile Design Options Capacities from 20 to 25,000 liters Supported mixing screw at vessel bottom Satellite screw for enhanced mixing Sanitary designs for pharmaceutical applications Laboratoryscale mixers Jacket/Limpet for heating or cooling Solvent recovery system Applications Dyes Herbal products Pharmaceuticals Plastics Spices & granulated foods Face powder & cosmetics Ceramics Adhesives Dry food blends Soap powders Chemicals & cleaning compounds Insecticides Powdered cocktail mixes Ferrite powders Food premixes & confectionery Sugar substitutes Paste mixing (shampoos, toothpaste, chocolates, cheese) Polymers & coatings (plastisols, polyurethane, PVC, polysulfides, epoxies) Gelatins & electronic additives Asphalts Agricultural chemicals Key Advantages Exceptional mixing accuracy Short mixing time Low power consumption Gentle mixing action Compact design requiring minimal floor space Full load starting capability Fast, complete discharge Easy liquid addition during mixing Suitable for partial batch mixing Easy to clean and maintain

Raj Process is a leading conical blender manufacturer in India, delivering highquality mixing equipment for a wide range of industrial applications. Conical blenders are crucial for industries requiring efficient mixing, granulation, and homogenization. The equipment consists of a conical vessel with a doublestart helix ribbon mounted on a central shaft, ensuring thorough blending of powders, granules, wet cakes, and slurries. Its unique design guarantees uniform mixing with minimal energy consumption, making it ideal for applications requiring high homogeneity and delicate handling. Conical Blender Manufacturers in India Raj Process conical blenders are engineered to handle everything from freeflowing powders to cohesive and moist materials. The gentle mixing technique preserves particle size integrity, making them perfect for fragile materials. Fast and simple product discharge is achieved through a fully open bottom design, ensuring efficiency and ease of use. Renowned for precision, accuracy, and reliability, Raj Process works closely with clients to design customized solutions using cuttingedge technology. Our commitment to quality and customer service has firmly established us as one of the most trusted conical blender manufacturers in India. Versatile Design Options Models with single or double helix Net capacities from 20 to 25,000 liters Various material and surface treatments based on product characteristics Cutting rotors for breaking down agglomerates Liquid addition via ISP system Heating/cooling jackets with insulation Features High accuracy mixing, even with minor component quantities Flexible working capacity (10–100% filling rate) Effective disintegration of agglomerates without additional tools Easy to clean and maintain Dustproof and explosionproof models available Spacesaving construction Multiple shaft sealing systems Product discharge options: gate, ISEM, ball segment, or ball valve

Raj Process is a leading plough shear mixer manufacturer in India, recognized for quality, innovation, and reliability. Our plough shear mixers are powerful and efficient mixing systems widely used in industries such as pharmaceuticals, chemicals, and food processing. Plough Shear Mixer Manufacturers in India Raj Process plough shear mixers are heavyduty horizontal mixers equipped with ploughshaped mixing elements. These elements move materials in a threedimensional motion, ensuring quick, homogeneous mixing with minimal heat generation. Some models feature an “Easy Clean” cantilevered shaft for simplified cleaning, making them ideal for industries requiring hygienic and efficient operations. Their durability, versatility, and efficiency make Raj Process plough shear mixers indispensable for industrial mixing processes. Applications Quick and homogenous mixing of pastes, rubber, and heavy plastic masses Dry/Dry solids, Dry/Wet paste, and Wet/Wet mass blending Food, pharmaceutical, and chemical industries Solid–solid mixing Solid–liquid mixing Homogenizing & blending Granulation & multiple phase reactions Drying & carbon paste mixing Types of Choppers Offered Multiple choppers Tulip choppers Shearing segment choppers Key Features Hygienic design for sensitive applications Capacities from a few liters to several thousand liters Custombuilt to suit customer requirements Available in stainless steel and carbon steel Optional Tefloncoated internals for sticky products Highenergy mixes with rapid mixing times Alternative trough shapes for specific applications Wearresistant liner plates for abrasive materials Jacketed construction for steam or cooling applications Compatible with vacuum applications

Raj Process is a leading ribbon blender manufacturer in India, offering a wide range of models for industries such as pharmaceuticals, chemicals, food, and cosmetics. Our ribbon blenders are available from labscale to heavyduty designs, providing lowshear mixing action that is ideal for solid–solid and solid–liquid applications. Ribbon blenders are widely used for dry powders, granules, and lowviscosity pastes and liquids. Known for their efficiency, versatility, and ease of use, Raj Process ribbon blenders can be customized to meet specific client requirements, ensuring reliable performance across diverse applications. Applications Mixing of cosmetic powders Dry mixing of freeflowing powders requiring low shearing force Dry blending of capsule formulations Options Available Single shaft design for low to medium volume capacity Double shaft design for large to mega volume capacity Discharge butterfly valve for smooth product release Jacketed ribbon blender design for heating and cooling processes Vacuum capability for combined drying and mixing 4B finish available for sanitary applications Features Sanitary design with heavygauge stainless steel construction Bearings mounted outside the mixing container to avoid contamination Capacity available from labscale to several thousand liters Topmounted charging port for easy feeding Sturdy construction for longterm durability Custom designs tailored to client requirements Clean and hygienic operation Consistent, highquality mixing results

Raj Process is a leading double cone blender manufacturer in India, specializing in equipment designed for homogenous mixing of dry powders and granules. The double cone blender’s unique design interfolds materials, ensuring absolute uniformity in blending while maintaining product integrity. This versatile blender is particularly effective for mixing freeflowing dry materials with dissimilar particle sizes and shapes. Its gentle blending action makes it suitable for sensitive materials that may be damaged by more aggressive mixing methods. With stainless steel construction and smooth interior surfaces, Raj Process double cone blenders are easy to clean, maintain, and minimize the risk of crosscontamination. Double Cone Blender Manufacturers in India Raj Process offers a range of highquality double cone blenders engineered for maximum performance and efficiency. The design ensures minimal product degradation, making them ideal for sensitive materials. Built with durable materials and advanced manufacturing techniques, our blenders provide efficient, gentle, and uniform mixing solutions for powders and granulation. With years of expertise in process equipment, Raj Process has earned its reputation as a trusted name in the industry, delivering reliable, highperformance solutions that optimize production processes and enhance product quality. Design Highlights Threeside accessibility Higher clearance under discharge Small floor space requirements Competitively priced Dependable blending Applications Efficient and uniform mixing Versatile use across industries Chemical industry Cosmetic products Food industry