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Raj Process Equipments & Systems Pvt. Ltd. is a leading POME treatment plant manufacturer in India, offering turnkey solutions to manage, recycle, and valorize palm oil mill effluent. Our advanced technologies not only ensure compliance with environmental norms but also convert waste into valuable resources such as animal feed, biogas, and reusable water.
Why Treat Palm Oil Mill Effluent?
Palm Oil Mill Effluent (POME) is a high-strength wastewater rich in organic matter. If discharged untreated, it can cause severe water pollution and greenhouse gas emissions. With increasing sustainability mandates, industries are turning to integrated POME treatment systems that recover energy, nutrients, and water while minimizing environmental impact.
Case 1: POME Treatment via Tricanter, Evaporation & Paddle Drying for Animal Feed
Tricanter Separation → Centrifugal separation into oil, water, and solids (sludge).
Evaporation → Clarified liquid concentrated to reduce moisture.
EFB Press Effluent Addition → Enhances nutrient levels in concentrated slurry.
Sludge Handling → Organic-rich sludge mixed with concentrated effluent.
Drying & Granulation → Paddle dryer removes moisture; granulated product becomes nutrient-rich animal feed.
Outcome: Efficient treatment with residue valorization into sustainable feedstock.
Case 2: POME Treatment with Biogas Generation & Spray Drying for Animal Feed
Initial Separation → Tricanter separates solids and liquids.
Bio Digester → Anaerobic microbes break down organics, producing biogas.
Biogas Utilization → Purified into CNG or converted into electricity for captive use.
Evaporation & ATFE → Effluent concentrated using evaporators and Agitated Thin Film Evaporators.
Spray Drying & Granulation → Produces fine powder, granulated into consistent animal feed.
Outcome: Comprehensive solution combining renewable energy generation with animal feed production.
Features of Raj Process POME Treatment Plants
Custom-Engineered Solutions → Tailored for palm oil mills and agro-industries.
Resource Recovery → Converts waste into biogas, animal feed, and reusable water.
Energy Integration → Biogas used for captive power or CNG conversion.
Automation & Control → PLC/SCADA-based monitoring for safe, efficient operations.
Sustainability Focus → Supports circular economy and zero-waste goals.
Benefits of Choosing Raj Process POME Treatment Plants
Environmental Compliance → Meets CPCB, SPCB, and global emission norms.
Waste Valorization → Converts effluent into valuable by-products.
Cost Savings → Reduces waste disposal costs and generates renewable energy.
Sustainable Operations → Minimizes environmental footprint and supports net-zero goals.
Why Raj Process Equipments?
Decades of expertise in industrial effluent treatment
Proven large-scale installations across India and abroad
Turnkey solutions from concept to commissioning
Advanced automation for reliable, energy-efficient performance
Commitment to sustainability and circular economy principles
Raj Process designs and manufactures advanced material handling equipment engineered for efficiency, durability, and automation. Our solutions are tailored to handle tough industrial tasks while ensuring smooth and reliable operations.
Screw Conveyors
Screw conveyors are widely used in modern industry, operating horizontally or at a slight inclination to efficiently move semisolid materials. Raj Process screw conveyors are designed with larger pitch spacing to achieve higher material capacity without increasing rotation speed.
Key Advantages:
Reliable and efficient material movement
Robust construction for longterm performance
Versatile applications across industries
Easy maintenance and cleaning
Screw conveyors are indispensable in industrial operations, offering a costeffective and efficient means of handling bulk materials.
Pneumatic Conveyors
Raj Process has expanded into pneumatic conveying systems, offering versatile solutions that use air pressure to move products through tubes. These systems provide vertical flexibility and can be designed as carrier systems or dilutephase systems.
Benefits of Pneumatic Conveyors:
Reliable performance with minimal maintenance
Ability to transport a wide variety of materials
Compact design for easy integration
Efficient automation for bulk material handling
Features
Our material handling equipment is widely used in industries such as food processing, chemicals, and fastmoving consumer goods. Typical applications include:
Cookies
Noodles
Doughnuts
Fast food preparations
Ice cream
Cake
Paddle mixers are the ideal solution for achieving gentle yet thorough mixing of solids and liquids with varying particle sizes, densities, and viscosities. Raj Process is a leading paddle mixer manufacturer in India, offering advanced designs that ensure efficient, versatile, and cost‑effective mixing solutions.
Our paddle mixers are engineered with unique paddle‑style agitators that scoop, lift, and tumble materials gently, making them perfect for blending fragile ingredients such as nuts or fiberglass strands. The design also allows easier access for cleaning between batches, ensuring hygienic operations and reduced downtime.
Paddle Mixer Manufacturers in India
Raj Process paddle mixers are built for maximum performance and efficiency. Using durable materials and advanced manufacturing techniques, we deliver reliable, high‑performance mixing equipment that enhances production processes and ensures long‑term operational success. Their robust construction, versatility, and efficiency make them indispensable tools across industries.
Applications
Powder and semi‑dry solid mixing
Cutting fat into flour
Addition of oil & liquid into powder
Mixing soap formulations
Extending colors in pigments
Breaking down agglomerates
Raj Process is a leading double cone blender manufacturer in India, specializing in equipment designed for homogenous mixing of dry powders and granules. The double cone blender’s unique design interfolds materials, ensuring absolute uniformity in blending while maintaining product integrity.
This versatile blender is particularly effective for mixing freeflowing dry materials with dissimilar particle sizes and shapes. Its gentle blending action makes it suitable for sensitive materials that may be damaged by more aggressive mixing methods. With stainless steel construction and smooth interior surfaces, Raj Process double cone blenders are easy to clean, maintain, and minimize the risk of crosscontamination.
Double Cone Blender Manufacturers in India
Raj Process offers a range of highquality double cone blenders engineered for maximum performance and efficiency. The design ensures minimal product degradation, making them ideal for sensitive materials. Built with durable materials and advanced manufacturing techniques, our blenders provide efficient, gentle, and uniform mixing solutions for powders and granulation.
With years of expertise in process equipment, Raj Process has earned its reputation as a trusted name in the industry, delivering reliable, highperformance solutions that optimize production processes and enhance product quality.
Design Highlights
Threeside accessibility
Higher clearance under discharge
Small floor space requirements
Competitively priced
Dependable blending
Applications
Efficient and uniform mixing
Versatile use across industries
Chemical industry
Cosmetic products
Food industry