Dar es Salaam
08048033110
Effluent Treatment Plant

Zero Liquid Discharge Plant

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Phone Number

08048033110

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Email Address tejas@raj-india.com

Mon-Thu: 10 AM - 2 PM • Fri: 3 PM - 7AM

Address Dar es Salaam

Dar es Salaam, Dar es Salam, Tanzania, 1

Description

Raj Process Equipments & Systems Pvt. Ltd. is one of the leading Zero Liquid Discharge (ZLD) plant manufacturers in India, delivering turnkey solutions to treat, recycle, and recover industrial wastewater. Our ZLD plants ensure 100% wastewater recovery, enabling industries to comply with environmental regulations while optimizing resources and supporting sustainable operations. What is Zero Liquid Discharge (ZLD)? ZLD is an advanced wastewater treatment process where effluent streams are treated, purified, and reused—ensuring no liquid waste is discharged into the environment. It provides a closed-loop solution, converting wastewater into reusable water and recovering valuable by-products such as salts and chemicals. Industries face increasing pressure from water scarcity, pollution control norms, and sustainability mandates. ZLD systems help meet these challenges while reducing environmental impact. Turnkey ZLD Plant Solutions by Raj Process Raj Process offers custom-engineered ZLD solutions for: Distilleries & Ethanol Plants Sugar Mills Pharmaceuticals & Chemicals Textiles & Dyeing Units Food & Beverage Processing Palm Oil Mills (POME) Power Plants & Refineries Key Process Flow 1.Collection & Flash Mixing → Effluent collected and treated with alum, lime, and polyelectrolytes. 2.Flocculation & Clarification → Suspended solids removed via flocculation tanks and settlers. 3.Evaporation & Concentration → Multiple Effect Evaporators (MEE) concentrate dissolved solids; vapors condensed into reusable water. 4.Crystallization & Drying → Salts crystallized and dried for reuse or safe disposal. Raj Process ZLD Technology Advantages Handles diverse effluents: spent wash, POME, textile dye waste, RO rejects, pharma effluents, etc. Advanced separation systems: evaporation, crystallization, membrane filtration. Compact modular design: skid-mounted units up to 1,000 KLD. Integrated process control: PLC/SCADA automation for safe, optimized operations. High recovery rates: up to 95–98% water recovery. Custom-tailored solutions for industry-specific effluent profiles. Specialized ZLD Solutions 1. ZLD for Spent Wash Drying (Distilleries & Ethanol Plants) MEE concentrates spent wash Spray/rotary dryers achieve complete drying Condensate reused in fermentation or utilities Meets CPCB & SPCB norms 2. ZLD for POME (Palm Oil Mill Effluent) Biological treatment + MEE for volume reduction High-quality water recovered for milling reuse Residual organics converted into biogas for captive power 3. Sludge Dryer Integration Paddle, rotary, or flash dryers reduce sludge volume by up to 80% Generates solid, dry sludge for safe disposal or reuse Features of Raj Process ZLD Plants Capacities: 1 KLD to 10,000 KLD High steam & power economy with energy recovery systems Compact footprint for space-limited facilities Robust construction: stainless steel, duplex steel, Inconel, Hastelloy Skid-mounted options for easy transport and installation PLC-controlled automation with real-time monitoring Pure condensate recovery for direct reuse Benefits of Choosing Raj Process ZLD Plants Regulatory Compliance → Meets CPCB, SPCB, and global environmental guidelines Water Reuse → Saves up to 95% freshwater consumption Cost Savings → Reduced waste management and landfill costs Energy Integration → Reuse of recovered heat and water Resource Recovery → Generates reusable salts and by-products Sustainable Operations → Supports net-zero and circular economy goals Industries We Serve Distilleries & Ethanol Plants Palm Oil Mills (POME treatment) Pharmaceuticals & Chemicals Textiles & Dyeing Units Food & Beverage Processing Power Plants & Refineries

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Raj Process Equipments & Systems Pvt. Ltd. is a pioneer in compressed biogas (CBG) technology, offering patented solutions for biogas generation and purification. As one of India’s leading CBG plant manufacturers, we deliver turnkey systems that convert organic waste into high purity compressed biogas — a sustainable, eco friendly fuel for the future. Aligned with national initiatives like SATAT and GOBARdhan, Raj Process is driving India’s clean energy transition by designing and executing next generation CBG plants across the country and globally. Organic Waste In. Clean Fuel and Fertilizer Out. Compressed Biogas — commonly called Bio-CNG — is biomethane produced from the anaerobic digestion of organic waste, purified to 96–99% methane purity, and compressed to 200–250 bar for dispensing and sale. It is chemically identical to fossil CNG in energy value, calorific content, and physical properties. Every CNG vehicle on the road can run on CBG without any modification. Every existing CNG dispensing station is compatible. The process, in simple terms: Organic waste enters a sealed, temperature-controlled digester. Over 15–25 days, a carefully managed consortium of microorganisms breaks it down and produces raw biogas — typically 55–65% methane and 35–40% CO₂. This raw biogas passes through our cleaning and upgrading systems, where CO₂, hydrogen sulphide, moisture, and trace contaminants are removed. What remains is biomethane meeting IS 16087:2023 specifications. We compress it, store it in high-pressure cascade systems, and it is ready for sale to Oil Marketing Companies or direct consumers. The digestate — the solid and liquid material remaining after digestion — is not waste. It is a nutrient-rich Fermented Organic Manure (FOM) and bio-slurry that sells as a premium organic fertilizer, adding a second revenue stream to your plant from day one. One plant. One waste problem solved. Two revenue streams generated. That is the CBG business model. FEEDSTOCKS The feedstock landscape for CBG production in India is broad. We have designed and commissioned plants running on: Napier grass and dedicated energy crops Press mud from sugar mills Cattle and cow dung Distillery spent wash — molasses based and grain-based Municipal solid waste (organic fraction) Poultry litter Food processing effluents Fruit and vegetable market waste Rice straw and wheat straw Sugarcane trash and bagasse Sewage sludge Biogas yields across these feedstocks range from 30 m³ per tonne for cattle dung to 350–400 m³ per tonne for high-fat food waste. The differences are not just in yield — each feedstock brings its own pre-treatment requirements, C:N ratio considerations, sulphur loading, and digester design implications.

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