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As the global community accelerates toward the Net-Zero 2050 goal, industrial emissions are under unprecedented scrutiny. In India, the Carbon Credit Trading Scheme (CCTS) and stricter CPCB norms have turned carbon management from a corporate social responsibility (CSR) activity into a core economic necessity.
Raj Process Equipments & Systems Pvt. Ltd. is the leading engineering partner in this transition. We provide turnkey Carbon Capture and Utilization (CCU) solutions that do more than just “store“ carbon; we empower industries to recycle $CO_2$ into high-value products like Green Methanol, Sustainable Aviation Fuel (SAF), and Food-Grade Dry Ice. With five advanced manufacturing facilities and a legacy of process engineering, Raj Process is redefining the circular economy.
Understanding CCU – From Waste to Value What is CCU?Carbon Capture and Utilization (CCU) is the process of capturing Carbon Dioxide ($CO_2$) directly from industrial flue gases—such as those from distilleries, power plants, and refineries—and converting it into useful products.
CCU vs. CCS: The Profitable Alternative Unlike Carbon Capture and Storage (CCS), which involves pumping $CO_2$ underground at a significant cost, CCU focuses on valorization. By treating $CO_2$ as a feedstock rather than a waste product, industries can create new revenue streams that often offset the entire cost of the capture plant.
The Raj Process CCU Technology Suite
At Raj Process, we understand that no two flue gas streams are the same. We offer a diverse range of capture technologies tailored to specific industrial profiles.
1. Advanced Chemical Absorption (Solvent-Based)This is the gold standard for high-volume emissions. We utilize specialized amine-based or potassium carbonate-based solvents to selectively “scrub“ $CO_2$ from flue gases.Efficiency: Achieves 95% to 99% recovery.Application: Ideal for large-scale ethanol plants and thermal power units.
2. Membrane SeparationFor plants with space constraints or lower flue gas volumes, our membrane systems offer a compact, energy-efficient solution. This technology uses semi-permeable materials to separate $CO_2$ based on molecular size and solubility.
3. Adsorption & VPSA SystemsUsing solid adsorbents like Zeolites or Activated Carbon, our Vacuum Pressure Swing Adsorption (VPSA) systems trap $CO_2$ molecules. This is a dry process, ideal for applications where water usage must be minimized.
4. Cryogenic Purification & Lique faction Once captured, the $CO_2$ must be purified. Raj Process systems deliver 99.9% purity, meeting the stringent requirements for:ISBT (International Society of Beverage Technologists) standards for carbonated drinks. Pharmacopoeia standards for medical use.
Why Partner with Raj Process?
1. Seamless Retrofitting:
Our engineering team specializes in integrating CCU units into existing distilleries and ethanol plants without disrupting current production cycles.
2. In-House Manufacturing Excellence:
Unlike many “design-only“ firms, we fabricate our own absorbers, strippers, and liquefaction skids. This ensures superior quality control and significantly faster project delivery.
3. Heat Integration (The Zero-Energy Goal):Capture processes require heat. Raj Process designs utilize Heat Integration Schemes, using waste heat from your existing boiler or evaporator to drive the $CO_2$ stripper, drastically reducing OPEX.
4. Global Compliance:Our plants are designed to help you generate Carbon Credits (Verified Emission Reductions) that can be traded on international markets like the Gold Standard or Verra.
Typical Feedstock
Flue Gas / Fermentation Gas // Process Gas / Natural Gas // Flue Gas / Syngas
Capture Efficiency
95% - 99.5% // 85% - 90% // 88% - 93%
$CO_2$ Purity (Raw)
98% - 99% // 90% - 95% // 95% - 98%
Energy Consumption
Low (with Heat Integration) // Moderate // Very Low
Footprint
Moderate to Large // Compact / Modular // Compact
Best Application
Distilleries & Power Plants // Refineries & Biogas // Chemical Units
Raj Process designs and manufactures advanced material handling equipment engineered for efficiency, durability, and automation. Our solutions are tailored to handle tough industrial tasks while ensuring smooth and reliable operations.
Screw Conveyors
Screw conveyors are widely used in modern industry, operating horizontally or at a slight inclination to efficiently move semisolid materials. Raj Process screw conveyors are designed with larger pitch spacing to achieve higher material capacity without increasing rotation speed.
Key Advantages:
Reliable and efficient material movement
Robust construction for longterm performance
Versatile applications across industries
Easy maintenance and cleaning
Screw conveyors are indispensable in industrial operations, offering a costeffective and efficient means of handling bulk materials.
Pneumatic Conveyors
Raj Process has expanded into pneumatic conveying systems, offering versatile solutions that use air pressure to move products through tubes. These systems provide vertical flexibility and can be designed as carrier systems or dilutephase systems.
Benefits of Pneumatic Conveyors:
Reliable performance with minimal maintenance
Ability to transport a wide variety of materials
Compact design for easy integration
Efficient automation for bulk material handling
Features
Our material handling equipment is widely used in industries such as food processing, chemicals, and fastmoving consumer goods. Typical applications include:
Cookies
Noodles
Doughnuts
Fast food preparations
Ice cream
Cake
Paddle mixers are the ideal solution for achieving gentle yet thorough mixing of solids and liquids with varying particle sizes, densities, and viscosities. Raj Process is a leading paddle mixer manufacturer in India, offering advanced designs that ensure efficient, versatile, and cost‑effective mixing solutions.
Our paddle mixers are engineered with unique paddle‑style agitators that scoop, lift, and tumble materials gently, making them perfect for blending fragile ingredients such as nuts or fiberglass strands. The design also allows easier access for cleaning between batches, ensuring hygienic operations and reduced downtime.
Paddle Mixer Manufacturers in India
Raj Process paddle mixers are built for maximum performance and efficiency. Using durable materials and advanced manufacturing techniques, we deliver reliable, high‑performance mixing equipment that enhances production processes and ensures long‑term operational success. Their robust construction, versatility, and efficiency make them indispensable tools across industries.
Applications
Powder and semi‑dry solid mixing
Cutting fat into flour
Addition of oil & liquid into powder
Mixing soap formulations
Extending colors in pigments
Breaking down agglomerates
Raj Process is a leading double cone blender manufacturer in India, specializing in equipment designed for homogenous mixing of dry powders and granules. The double cone blender’s unique design interfolds materials, ensuring absolute uniformity in blending while maintaining product integrity.
This versatile blender is particularly effective for mixing freeflowing dry materials with dissimilar particle sizes and shapes. Its gentle blending action makes it suitable for sensitive materials that may be damaged by more aggressive mixing methods. With stainless steel construction and smooth interior surfaces, Raj Process double cone blenders are easy to clean, maintain, and minimize the risk of crosscontamination.
Double Cone Blender Manufacturers in India
Raj Process offers a range of highquality double cone blenders engineered for maximum performance and efficiency. The design ensures minimal product degradation, making them ideal for sensitive materials. Built with durable materials and advanced manufacturing techniques, our blenders provide efficient, gentle, and uniform mixing solutions for powders and granulation.
With years of expertise in process equipment, Raj Process has earned its reputation as a trusted name in the industry, delivering reliable, highperformance solutions that optimize production processes and enhance product quality.
Design Highlights
Threeside accessibility
Higher clearance under discharge
Small floor space requirements
Competitively priced
Dependable blending
Applications
Efficient and uniform mixing
Versatile use across industries
Chemical industry
Cosmetic products
Food industry